Cryogenic Valve Catalogue In DIN

BULLETIN P-119INDUSTRIAL VALVES LTD.3-piece & flanged ball valveCRYOGENIC VALVE SERIES1/4" - 21/2" (DN6 - DN65)Speciality Gas, Food Processing, Metallurgy, Rubber & Plastic,Transportation, Automative, Chemical, Dry Cleaning, Electronic & SpaceNitrogen, Oxygen, Hydrogen, Helium, Argon, Fluorine, MethaneVacuum to 70 bar (1015 psig)-269°C to 100°C (-452°F to 212°F)Stainless Steel, Brass, MonelScrewed, Socket & Butt weld, Flanged, Extended EndsHand Operated, Pneumatic or Electric ActuatedSize Range:Application:Cryogens:Pressure Range:Temperature Range:Materials:End Connections:Operation:HABONIM's line of cryogenic ball valves in 3-piece design or flange design to ANSIclass 150# and 300# offer tight shutoff, high flow capacity, long service life withexceptional performance under the most extreme cold working temperature conditions.ENCAPSULATEDBODY SEALSBLOWOUT PROOFSTEMSPRING LOADEDSTEM ASSEMBLYNARROW GAPWITH LARGESURFACE AREAFOR MAXIMUMHEAT TRANSFER“VEE” SHAPEDSTEM PACKINGPRECISIONWELDINGHIGH TENSILEENLARGED STEMEXTENDEDBONNETWIDEENGAGEMENTPRECISIONWELDINGSPECIALPROFILED SEATSTEM BEARINGWITH SLIT FORLIQUID TRANSFERSPRINGLOADED BODYBOLTSBALL PRESSURERELIEF HOLECRYOGENIC VALVE SERIESVARIOUS ENDCONNECTORS2Straight through-flow providing minimum pressureloss and maximum flowTight shutoff according to Cryogenic standardsQuick opening for automationRugged construction with precision welding ofbonnet extensionBlowout proof one-piece stem with enlarged diameterand wide stem-to-ball engagementSeats with specially designed profiles to allow flexiblemovement under very low temperaturesEncapsulated body sealsSpring loaded body bolts to compensate for thermalcontractions of valve parts during operationSpring loaded stem assembly“V” shape PTFE stem packing with 5 seals to reducestem leakageCryogenic valves have a white sleeved handleOther included features are:The Habonim Cryogenic ball valves are designedspecifically for cryogenic applications. All the cryogenicvalves have an extended bonnet with an ISO 5211mounting pad. The extension prevents cryogenic liquidsfrom reaching the stem packing by enabling the liquidsto boil and convert to gas. The balls have a pressurerelief hole on the upstream side to prevent overpressureof the body cavity from thermal expansion. The valve isuni-directional with an arrow showing flow direction.Valve FeaturesHabonim Cryogenic ball valves are available in 3-pieceor flanged design, reduce bore C47P/C31P/C32P seriesand full bore CB47P, C73P/C74P/C78P series.Other valve options include diverter valves, V-Portcontrol valves, high cycling valves, fugitive emissionvalves, automated valves and more.Habonim Cryogenic Valves1/2”- 2” C47P SeriesTemperature °F°C-450 -400 -350 -300 -250 -200 -150 -100 -50 0 50 100 150 200-250 -225 -200-196-150 -125-270 -100 -75 -50 -25 0 25 50 75 100NRGP PCTFECPressure / Temperature RatingPressurebar800lb/in2 01160barlb/in2706050403020102004006008001000Materials3Stainless steel valves are available with screwed or weldingtype end connections. Brass valves are available with screwedor soldering type end connections. Optional extended endsfor welding or soldering are available on request to avoid valvedisassembly during installations.The valve body and end materials are stainless steel or brass(both are standard) or monel for special applications.The extension bonnet is stainless steel for stainless steel andbrass valves and monel for monel valves. The valve balls arestainless steel or monel. The stem is 17-4PH high tensilestainless steel.The seats are from PCTFE or NRG (Carbon filled PTFE) forlimited temperatures to -196°C (-321°F).The body seals and stem seals are PTFE or Graphite.CRYOGENIC VALVE SERIESAs an ISO 9001 certified manufacturer, Habonim is committedto the highest degree of perfection. Habonim cryogenic valvesprocedures are done according to special requirements toensure control of tight machining tolerance high surface finishand meticulous materials selection. The quality controldepartment is responsible to ensure that all the specificationsthroughout the process, including material acquisition,machining, welding, cleaning, assembly, pressure testing,packaging and final inspection are kept to the highest degree.Certification and test data are available for the customers.Quality ControlBefore assembly the valve parts are cleaned in an ultrasonicbath and degreased to ensure a high level of cleanliness andminimum moisture content. All the cryogenic valves areassembled in a clean room and 100% tested with dry nitrogenor with a helium leak detector for leakage. After testing, theends are capped and the valves are individually packed in ahermetically sealed polyethylene bag filled with dry nitrogen.Cleaning, Assembly, Testing & PackingEnd ConnectionsCv - Flow in US GPM at 1 psi pressure drop.Kv - Flow in m3/hr at 1 bar pressure drop.Valve flow rates are determined in full open position with water at 15 C° (60 F°).* Limiting Stem torque figures are based on random laboratory tests.These are not to be confused with valve torque.Cv ValuesFLOW COEFFICIENTSLimiting StemInput Torque*47P SeriesVALVESIZE1/2”3/4”1”11/4”11/2”2”21/2”Cv Kv8123257801042406.910.428.149.369.290.0208Nm in-lb17- 4PHStem material91911651652682682688058051,4601,4602,3722,3722,372inch31P Series710.030.0NA90.0130NA6926.0NA78.0112NACv Kv1/2”- 2” C47P Series21/2” C47P Series 1/2”-2” C32P & 74P Series21/2” C47P Series 1/2”-2” C32P & 74P SeriesPCPC1/2”-2” C31P & 73P Series1/2”-2” C31P & 73P SeriesPCANSI 150ANSI 300-175C47P222694Material Specifications123456788a8b9101112131415161718192021222324BODYBODY CONNECTORBALL (WITH RELIEF HOLE)STEMSEAT RINGBODY SEALTHRUST SEALBOTTOM GLAND PACKINGMIDDLE GLAND PACKINGTOP GLAND PACKINGGLANDDISC SPRING GLAND NUTGLAND NUTLOCKING CLIPHANDLESERRATED WASHERHANDLE NUTSTOP PINHANDLE SLEEVE WHITETOP FLANGE SEALTOP FLANGETOP FLANGE BOLTSSTEM BEARINGBODY CONNECTOR BOLTSBODY CONNECTOR SPRINGBODY CONNECTOR NUTSS.ST. ASTM A351 CF8MS.ST. ASTM A351 CF3MS.ST. 316 ASTM A276S.ST 17-4PHPCTFE, NRGPTFEPTFE CARBON FILLEDPTFEPTFEPTFES.ST 316L ASTM B783S.ST 17-7PHS.ST 316 ASTM A194S.ST 304 ASTM A164S.ST 430 ASTM A240S.ST 410S.ST 316 ASTM A194S.ST 303 ASTM A582VINIL PLASTISOLPTFES.ST. 316 ASTM A276S.ST. A2-70 ISO 4014PTFES.ST. A2-70 ISO 4014S.ST.S.ST. A4-70 ISO 403211112111311211111111141444ITEM DESCRIPTION MATERIAL QTY.Bore1151413171211108b8a82016191872423153562421HSDBACCRYOGENIC VALVE SERIESWT THREADF PCDArrowshows valveball positionN ThreadMAcrossflatsSTEM DIMENSIONSValve Dimensions 1/2” - 21/2”SIZE1/2”3/4”1”11/4”11/2”2”21/2”A B C D H S662.598712.795953.7401084.252115.54.5471285.0391586.22020.60.81124.50.96531.71.24840.91.61048.41.90656.32.21772.62.8582088.1892108.2682278.9372339.17327010.63027510.827296.511.6739.00.3549.00.35417.50.68917.50.68929.51.16129.51.16141.51.6342429.5282449.60627310.74827510.82732012.59832612.83534213.4651505.9061505.9061877.3621877.3622379.3312379.3312379.331W M N T F (ISO)47.01.85053.72.11463.72.50771.72.82286.73.41396.93.8151084.2525.50.2175.50.2177.540.2977.540.2978.710.3438.710.3438.710.3433/8” UNF3/8” UNF7/16”UNF7/16”UNF9/16”UNF9/16” UNF9/16”UNFBORE11.10.4414.30.5620.60.8125.41.0031.81.2538.11.5050.82.50UNITmminchmminchmminchmminchmminchmminchmminch36.0 (F03)1.4236.0 (F03)1.4242.0 (F04)1.6542.0 (F04)1.6550.0 (F05)1.9750.0 (F05)1.9770.0 (F07)2.75M5M5M5M5M6M6M8C31P/C32PMaterial Specifications265351181451234566a788a8b9101112131415161718192021BODYINSERTBALL (WITH RELIEF HOLE)STEMSEAT RINGBODY SEALBODY SEAL METAL RINGTHRUST SEALBOTTOM GLAND PACKINGMIDDLE GLAND PACKINGTOP GLAND PACKINGGLANDDISC SPRING GLAND NUTGLAND NUTLOCKING CLIPHANDLESERRATED WASHERHANDLE NUTSTOP PINHANDLE SLEEVE WHITETOP FLANGE SEALTOP FLANGETOP FLANGE BOLTSSTEM BEARINGS.ST. ASTM A351 CF8MS.ST. ASTM A351 CF8MS.ST. 316 ASTM A276S.ST 17-4PHPCTFE, NRGPTFES.ST 316 ASTM 276PTFE CARBON FILLEDPTFEPTFEPTFES.ST 316L ASTM B783S.ST 17-7PHS.ST 316 ASTM A194S.ST 304 ASTM A164S.ST 430 ASTM A240S.ST 410S.ST 316 ASTM A194S.ST 303 ASTM A582VINIL PLASTISOLPTFES.ST. 316 ASTM A276S.ST. A2-70 ISO 4014PTFE111121111311211111111141ITEM DESCRIPTION MATERIAL QTY.Valve Dimensions 1/2” - 2”T THREADF PCD7VALVESIZEBOREAmminmminmminmminmmin1/2”3/4”1”11/2”2”108.04.25117.04.61127.05.0165.06.5178.07.01405.5152.06.0165.06.5190.07.5216.08.546.01.8149.31.9457.22.2562.32.4567.82.6729.01.1431.41.2438.21.5043.61.7248.31.9038.01.540.31.5955.62.1973.12.8877.83.0692.03.6294.03.7103.54.07119.24.7123.94.88151.05.94151.05.94170.06.69220.58.68220.58.685.540.2185.540.2187.540.2968.70.3438.70.3433/8"UNF3/8"UNF7/16"UNF9/16"UNF9/16"UNF36.0 (F03)1.4236.0 (F03)1.4242.0 (F04)1.6550.0 (F05)1.9750.0 (F05)1.97150 300B C D H S M N11.10.4414.30.5620.60.8131.81.2538.11.50151312111098b8a8421171920166aSHCABBORECRYOGENIC VALVE SERIESArrowshows valveball positionN ThreadMAcrossflatsSTEM DIMENSIONSDTM5M5M5M6M6F (Iso)Actuated Valves6CRYOGENIC VALVE SERIESWhere automation is required, the cryogenic ball valves areavailable with Habonim’s unique 4-Piston pneumatic Compactactuator. The actuators are availbale in spring return or doubleacting. Limit switches and positioners can be mounted on theactuator top face according to NAMUR or ISO bolt patterninterface. For more information please refer to Bulletin B-310.The valves have a blowout proof stem supported by the topflange, enabling stem packing to be maintained while the valveis under pressure. The top flange is bolted to the body bonnetby 4 screws. Any trapped pressure in the bonnet will reliefthrough the seals before the top flange can removed andprevent accidentalblowout of the stem.SafetyCryogenic valves are unidirectional and must be installed inthe correct flow direction. In the open position the valve wrenchpoints to the flow direction as i l lustrated below.The stem has an arrow pointing to theflow direction.The ball has an upstreampressure relief hole toprevent overpressure fromthermal expansion. Thevalves have an arrowwelded to the bodyshowing flow direction.PRESSURE RELIEF HOLEThe torques in the table below are based on empiricallaboratory testing at cryogenic temperature using PCTFE andNRG seats at pressures up to 10 bar (150 psi).For additional information please consult with Habonim.Due to the nature of cryogenic fluids, valve torque can increaseas a result of freezing moisture on the ball or thermalcontractions of the materials. It is recommended to allowenough safety factor when calculating for actuator sizing. Thetorque curve of valves at cryogenic temperatures behavesdifferent to those at ambient temperatures as illustrated below.Valve Rotation95%Ambeient TemperatureCrogenic Temperature60%Close Open100%Close% Max. TorqueOpenValve Actuator SizingThe sizing table is for Habonim Compact actuators mounted on HabonimCryogenic valves fitted with PCTFE seats.Valve Torque1/2” 3/4” 11/4"Cryogenic Torque Charts using NRG seats11/2" 2" 21/2"1"Size871121062320331274403545044365575NMIn-lb1/2” 3/4” 11/4"Cryogenic Torque Charts using PCTFE seats11/2" 2" 21/2"1"Size1088.5151333026540354554877062085752NMIn-lbTOP FLANGEBODY BONNETTOP FLANGESCREWSFLOWFlowDirectionCLOCKWISE TOCLOSEVALVESIZE1/2"3/4"1"11/4"11/2"2"21/2"60 psi 80 psiH15H20H25H25H30H30H3060 psi 80 psiH15H15H20H25H25H30H30H25-2A2BH25-2A2BH35-2A2BH35-2A2BH45-2A2BH45-2A2BH45-2A2BH25-2CH25-2CH30-2CH30-2CH35-2CH35-2CH45-2C100 psiH20-3H20-3H30-3H30-3H35-3H35-3H35-3100 psiH15H15H20H20H25H25H25Double Acting (DA) Spring Return (SR)7CRYOGENIC VALVE SERIESIn order to maintainva lve re l i ab i l i t yHabonim has an in-house testing facilityfor cryogenic valvesto ensure the qualityof the valves and theirfunctionality. Thesetests include valveleakage, torques andcycling under typicalcryogenic conditions.The tests are carriedout in a cryogenicbath or in-line underpressure according tostandard requirmentso f i n te rna t i ona lprocedures such asAFNOR and BS.C r y o g e n i c V a l v e T e s t i n gValves are used with cryogens from production throughtransportation and storage which serve many industries withgases such as oxygen, nitrogen, argon and more.At extremely low temperatures of cryogenic liquids, manycommon materials become brittle and can crack. Many materialsalso shrink, causing potentially leaks at connections. Therefore,care must be taken when designing equipment and selectingmaterials to be used with cryogens. Moisture must not beallowed to contaminate the valve as it will freeze and expandand cause leakage and abrasive damage to the equipment.Some of the common gases used are listed below.Cryogenic Service ApplicationsHabonim’s line of divertingcryogenic valves areavailable in bottom entryor side entry. The valveshave balls with “T”or “L”port configurations thatreduce the number ofvalves in a system, therebysaving costs and giving theuser easier control byusing a single valve inplace of multiple valves.DiverterCryogenic ValveThe Habonim line ofV-Port control valves areavailable in cryogenicapplications giving theadvantage of precisecontrol with tight shutoff.The valves have acharacterized metal seatin the downstream sidewith “V” notch for equalpercentage flow or slotsfor linear flows.V-Port ControlCryogenic ValveFug i t i ve emiss ionsregu la t i ons requ i rechemical plants to monitorvalves for stem leakage.The Habonim cryogenicvalve is available with aFugitive Emission Bonnetdesign, offering a highintegrity solution for toxicgases or high cycleapplications.Fugitive EmissionCryogenic ValveWafer StyleCryogenic ValveWhere special materialsare requested, such asMonel or others, Habonimwafer style cryogenicvalves offer an idealsolution. The valvesinternal parts such as ball,stem, seats and seals areall interchangeable withthe standard cryogenicvalves.Absolute Zero = -273.2°C (-460°F)Boiling Point Boiling PointHelliumHydrogenNitrogenAirFluorine°F °C-452.1-423.0-320.5-318.0-306.2-268.9-252.8-195.8-194.4-188.0ArgonOxygenNatural GasMethaneCarbon Dioxide°F °CFLUID-302.6-297.3-270.0-258.6-109.0-185.9-182.9-167.8-161.4-78.3FLUIDIdentification CodeISSUE 00 - 01/03In accordance with our policy to strive for continuous improvement of the product, we reserve the right to alter the dimensions, technical data and information included in this catalogue when required.Kfar Hanassi, Upper Galilee 1, 12305 IsraelE-Mail: h a b o n i m @ h a b o n i m . c o . i lF a x : 9 7 2 - 4 - 6 9 1 4 9 0 2T e l : 9 7 2 - 4 - 6 9 1 4 9 1 1w w w . h a b o n i m . c o m5AB*CDFLNOSVAntistaticFull boreCryogenicDiverterbottom entryFiresafeLet LokControlOxygenDiverterside entryVacuumBODY / ENDBALL / STEM15678BronzeBrassS. St. 316 (L)MonelS. St. 304SERIESCPMPCTFENRGMetalIGMTGraphiteImpregnatedGraphiteReinforcedS. St O-RingPTFE coatedPTFESEATSEALEND CONNECTION **1 21 0SIZE3 4 5CSERVICE6 7 84 7 PSERIES10 11BODYEND6612 13BALLSTEMM614 15SEATSEALTC17 18 19 20END TYPEB S P21 22 . . . 30SPECIAL APPLICATION9 16//TThe HABONIM Cryogenic Ball Valve Identification Code* When using the prefix “C” the valve will always have a ball with pressure relief hole on the upstream side.** Other end connections are available on request.020305071012152025SIZEInch mmCodeBSPTDINNPTBWXBWSWXSWBWOETOSWOKLMETBLLLMPN40BS 21DIN 2999 (BSPP)B1.20.1ButtweldSch 5,10, 40, 80Extended ButtweldSocketweldExtended Socket WeldOD tubeExtended OD tubeSocketweld OD tubeCopper tubeExtended Copper tubeLet Lok (Inch)Let Lok (Metric)Flanged DIN PN40/F11/4"3/8"1/2"3/4"1"11/4"11/2"2"21/2"81015202532405065SERVICE473132737478StandardISO padANSI 150#ANSI 300#ANSI 150#Full BoreANSI 300#Full BoreDIN PN40Full Bore6M78S. St. 316S. St. 17-4PHMonelS. St. 304Habonim cryogenic valves are identified by the prefix “C”.When placing an order for HABONIM cryogenic valves, it isessential to provide as many details possible on the applicationsuch as: media, temperature, pressure, pipe line size andtype of connection. Refer to the Habonim Code System forfurther details.Example: 10 C47P - 666MCT / BWSize 1" (10), Cryogenic (C), 3-piece (47P), S. St Body (6)S. St Ends (6), S. St Ball (6), 17-4PH Stem (M), PCTFESeats (C), PTFE Body Seals (T), Buttweld ends (BW).Special ApplicationDiverter ball valve90° turnDiverter ball valve180° turnBall with upstreampressure reliefholeFEV60KEPFugitive EmissionControl valve seatLLP Locking deviceElectro Polish90°180°P250How to orderCRYOGENIC VALVE SERIESkText Box Grupo Compás. C/ Padilla 312, 2º 2ª. 08025 Barcelona. Spain. Tlf.: (+34) 93 435 1672...Fax: (+34) 93 550 4076. Email: grupocompas@grupocompas.es