Polypropylene Welded SystemsPROGEF StandardPROGEF Plus PROGEF NaturalUniversal use, outstanding chemical and temperature resistance,easy to join by diff erent welding technologiesGF Piping Systems2PROGEF – more than a system The systemThe outstanding material for any challenge in industrial applicationsWe are dedicated to designing, manufacturing and marketing piping systems for the safe and secure treatment or conveyance of water, liquids, chemicals and gases. As a leading piping systems provider with global presence, we off er our customers not only reliable and innovative products of highest quality, but we supply also tailor-made solutions from one source. In close coordination with end-customers and based on their needs, GF Piping Systems introduced the PROGEF family, a specifi ed polypropylene system based on certifi ed raw material, serving a wide variety of industrial applications. Thanks to its benefi cial mechanical properties, chemical resistance, outstanding weldability and especially its high resistance to thermal distortion, the PROGEF systems guarantee a maximum of safety, reliability and performance. PROGEF Welded Systems are ideally adapted to customer needs Whether installed above or below ground, our system meets any demanding requirement, in every phase of the project, worldwide. Therefore, the variety of our product portfolio is as diverse as our customers and their individual challenges. Together with high level services such as technical support, low- or single-item customizing production and training courses, our specifi c system range generates exceptional added value for our customers. With a comprehensive piping system solution, comprised of pipes, fi ttings, valves, related jointing as well as automation technologies in high quality thermoplastics, GF Piping Sys-tems provides the right fi t and quality for many industrial media conveyance systems and for many industrial applica-tions. CustomizingThe focus of our worldwide located customizing teams is manufacturing custom parts for special systems. Standard-ized processes guarantee the highest level of quality.Technical supportTechnical support such as material selection is a key factor for a successful installation. A team of experts is available for individual support all around the world.Pipes Fittings Manual valvesIndividuality – from the planning stage to installation3Technical documentationOur extensive know-how of more than 50 years is fully docu-mented in detail in our technical manuals, planning funda-mentals and application guides. Chemical resistanceIn the area of chemical resistance our specialist teams off er individual support and advice in selecting the right material for the corresponding requirements.Online and mobile calculation toolsOur numerous online and mobile calculation tools, available in many diff erent languages, support our customers in con-fi guring and commissioning automation products. CAD libraryThe extensive CAD library is the most frequently used plan-ning tool. The freely available database comprises over 30 000 drawings as well as technical data for our customers. Many formats are available. Training courses and on-site training Off ering a wide range of training courses we provide participants an excellent opportunity to gain confi dence in working with our products and proven jointing technologies. System lifetime warranty * Confi rming confi dence in the premium quality of our Poly-propylene product and system range, we grant a limited sys-tem lifetime warranty.The highly resistant system off ers numerous fi elds of application in industries. High stress fracture, pressure, abrasion, corrosion and temperature resistance are only some of the advantageous characteristic properties for the durable polypropylene system. Its fi ne, homogeneous material structure furthermore of-fers outstanding weldability and low heat distortion. * Detailed information regarding the warranty can be found under: www.gfps.com - Planning fundamentalsAutomation Jointing technology Customizing and trainingPROGEF Standard – for a wide range of industrial applicationsCleaned and packed in specifi ed processes, the silicone-free or oil-free PROGEF Plus system has a high pureness factor. The system is widely used in demanding applications in microelectronics or coating and surface treatment, where fea-tures such as an outstanding surface fi nish and excellent leach-out characteris-tics off er additional benefi t. The components are double-bagged to ensure clean-liness and prevent contamination before installation.PROGEF Plus – for defi ned water qualities and clean applicationsWherever pure solutions are needed, especially for applications in chemical or life science industries, PROGEF Natural is predestined. Benefi cial properties of the transparent, pigment-free polypropylene such as excellent clean, smooth surface, high chemical and temperature resistance, and additionally the bead and crevice free jointing technologies, ensure highest system quality. PROGEF Natural – for laboratories and pharmaceutical applications4System rangeWith a constant focus on maximum reliability and safety the PROGEF systems assure a sustained high level of product quality and outstanding performance standards in all applications. The clearly defined development and manufacturing processes of our worldwide specified systems are carried out on the basis of all relevant standards and specifications and are regularly audited and evaluated to achieve continuous improvement. Certified processes as well as product approvals are part of the active and sustainable quality management system of GF Piping Systems and makes us a reliable partner.Therefore, with our PROGEF welded system range, our customers can be assured that their needs are covered and comply with necessary standards.Everything from one sourcePROGEF Standard & PROGEF PlusProducts d 16 20 25 32 40 50 63 75 90 110125140160180200225250280315355400450450500560630 SDR PN DN 10 15 20 25 32 40 50 65 80 100100125150150200200250250300350400450500500500600Pipes7.4 1611 1017.6 6Socket fusion fittings 11 10Butt fusion fittings,Infrared (IR) compatible11 1017.6 6Ball valves11 1017.6 6Diaphragm valves11 1017.6 6Butterfly valves 10Check vales11/17.6 10 611 10Pressure regulating valves 11 10Ventilating and bleed valve 10Automation upon requestFlanges PP-V / PP-steelFlange seals EPDM / FPMPipe clips PP / PEWelding machines d 16 20 25 32 40 50 63 75 90 110125140160180200225250280315355400450450500560630Socket fusion machinesButt fusion machinesInfrared (IR) fusion machines PROGEF Standard PROGEF Plus5* The most signifi cant standards and approvals are shown above. An overview of all approvals online: www.gfps.com* Approvals / Acceptance:PROGEF Standard & PROGEF PlusSystems PROGEF Standard PROGEF PlusMaterial- d16–d225 ß PP-H 100 (ß Polypropylene Homopolymer)- d250–d500 state-of-the-art PP- d20–d225 ß PP-H 100 (ß Polypropylene Homopolymer)- d250–d315 state-of-the-art PPColour RAL 7032 RAL 7032Density ~ 0.90 g / cm3 (ISO 1183 / ASTM D 792) ~0.90 g / cm3 (ISO 1183/ASTM D 792) Thermal expansion coeffi cient 0.16mm / mK (DIN 53753) 0.16mm / mK (DIN 53753)Thermal conductivity 0.23W / mK (EN 12664) 0.23W / mK (EN 12664)Surface resistivity > 1016 O (IEC 60093) > 1016 O (IEC 60093)Dimensions d16–d500 in accordance to EN ISO 15494 d20–d315 in accordance to EN ISO 15494Surface condition accordance to EN ISO 15494- Inner surface Ra ‹ 1.0 µm (39µin) for components d20–d110- Inner surface Ra ‹ 1.5 µm (59µin) for components d125–d315Material- and product-approvalsFDA CFR 21 177.1520USP 25 class VI (physiological non-toxic)DIBt (Z-40.23-4, Z-40.34-264, Z - 40.23-265)DNV (K-2630, K - 2636)Loyd‘s Register (01/20030(E1))FDA CFR 21 177.1520USP 25 class VI (physiological non-toxic)Packaging pipes, fittings and valves bulk baggedpipes, fittings and valves, each component double baggedMarking- brand name- product description- article number- material- dimensions- standards and approvals- brand name- product description- article number- material- dimensions- standards and approvals* Standards:System specifi cationSystem PROGEF NaturalMaterial d20-d110 PP-R (Polypropy-lene Random Copolymer)Colour pigment-free, transparentDensity~ 0.90g / cm3 (ISO 1183/ASTM D 792)Thermal expansioncoefficient0.15mm / m°K (DIN 53752)Thermal conductivity 0.23W / mK (EN 12664)Surface resistivity > 1016 O (IEC 60093)Dimensions d20–d110 according to EN ISO 15494Surface conditionInner surface: Ra ‹ 1.0 µm (39µin)Material- and product approvalsFDA CFR 21 177.1520USP 25 class VI (physiologi-cal non-toxic)Food conformi-ty (D)Packagingpipes, fittings and valves, each component single baggedMarking- brand name- product description- article number- material- dimensions- standards and approvalsPROGEF NaturalProducts d 20 25 32 40 50 63 75 90 110 SDR PN DN 15 20 25 32 40 50 65 80 100Pipes11 1017.6 6Butt fusion fittings,Infrared (IR) compatible11 1017.6 6Sanitary adapter 11 10Ball valves PP-H body/PP-R 11 10Ball valves PP-H Flange connections10Diaphragm valves PP-R 11 10Diaphragm valves PP-H Flange connections10Butterfly valves PP-H 10Cone check vales PP-H body/PP-R11 10Cone check vales PP-H Flange connections10Automation upon requestFlanges PP-V / PP-steelFlange seals EPDM / FPMPipe clips PP / PEWelding machines d 20 25 32 40 50 63 75 90 110Butt fusion machinesInfrared (IR) fusion machinesBCF fusion machineSystem range & system specification* The most significant standards and approvals are shown. An overview of all approvals online: www.gfps.com * Approvals / Acceptance:* Standards:* Sanitary adaptor Standards: ISO, DIN, ASME BPE, 3A, JIS 7Proven technologies for your installation A large diversity of innovative and intelligent welding solutions enriched with global training and service o? eringsAs a pioneer in the fi eld, GF Piping Systems has always been placing a high priority on developing innovative jointing techniques to fulfi ll specifi c requirements and materials in use. Simplicity in applica-tion, chemical resistance, thermal stability and long-term weld strength are the key drivers in our jointing technologies. With a global jointing training program, international machine rental and a world-wide network of service centres, our customers benefi t from expert know-how and practical experience. Jointing methodsSocket fusionThe strong, fast and easy solution to produce heavy-duty connections in the workshop or on fi eld.Welding machine Macro-imageWelding technologyButt fusionThe economical connection, espe-cially for bigger diameters. From manual machines to full CNC control versions including traceability func-tion.IR-Plus (Infrared) fusionThe fast, repeatable and clean weld-ing via non-contact heating. Full traceability of the welding process with user guideline.BCF-Plus fusion Smooth bead and Crevice Free joint-ing with high welding factor, low stress, completely smooth with no intrusions in the fusion zone. For more information about training courses from GF Piping Systems please contact our local sales companies.Joint cross-section012345678910111213141516-20 -10 0 10 20 30 40 50 60 70 80 90 100T (°C)P (bar)0204060801001201401601802002202 32 62 92 122 152 182 212T (°F)P (psi)SDR11, PN10SDR17.6, PN6012345678910111213141516-20 -10 0 10 20 30 40 50 60 70 80 90T (°C)P (bar)0204060801001201401601802002202 32 62 92 122 152 182T (°F)P (psi)SDR11, PN10SDR17.6, PN68Exceeding quality standardsTechnical specifications with focus on pressure-/temperature attributesSpecificationsPROGEF Systems* Standard - Plus - NaturalPROGEF Systems out of polypropylene show excellent phys-ical properties and mechanical characteristics, indicating its status as a highly versatile and universal solution. Having a high operational temperature range and ensuring outstanding chemical resistance, high abrasion resistance and high impact strength values, the material meets all re-quirements of demanding industrial conditions or environ-ments. Furthermore, properties such as low weight, low density, minimum internal stresses and an excellent smooth internal surface with high finish quality, make PROGEF systems a high-grade piping material. According to the 10°C line in the hydrostatic strength curve for PP, a permissible pressure of 12.0 bar / 7.4 bar in the temperature range of 0°C to +10°C for the SDR11 / PN10 and SDR17.6 / PN6 system can be applied.P Permissible pressure in bar, psi T Temperature in °C (Celsius),°F (Fahrenheit) The pressure-/temperature curve based on medium water, operating temperature of 20 °C, valid life time of 25 years and the design factor C = 2. * More information regarding technical specifications can be found online in our planning fundamentals: www.gfps.com Pressure-Temperature DiagramPressure-Temperature DiagramPROGEF Standard (PP) and PROGEF Plus (PP)PROGEF Natural (PP-R)Professional material technology9For your operational safety Polypropylene (PP) - a high quality material with outstanding characteristics for a safe and efficient operation Chemical resistanceChemical resistance at 20 °C(Applications can be very dependent on the concentration)Partially crystallinethermoplasticsAmorphous thermoplasticsStainless Steel Media Chemicals PP PE PVDF PVC-U PVC-C1.44013161.4301304Oxidizing Acids (HNO3, H2CrO4, H2SO4 , etc.)HNO3 < 25 % o o + + + o o25 % < HNO3 < 65 % - o + o + o oH2CrO4 aqueous solution o o + o o o oH2SO4 < 70% + + + + + - -70 % < H2SO4 < 96 % - - + + + - -Non Oxidizing Acids(HCl, HF, etc.)HCl < 30 % + + + + + o -HF < 40 % + + + + - o -40 % < HF < 75 % + + + - - - -Organic (formic acid, aceticacid, citric acid, etc.)HCOOH < 25 % + + + + + o -25 % < HCOOH < tech. pure + + + + - o -CH3COOH < 50 % + + + + + o -50 % < CH3COOH < tech. pure + + + o - o -C3H4OH (COOH)3 + + + + + o -BasesInorganic (NaOH, KOH, etc.) + + - + o + +Organic (amine, imidazole, etc.) + + - o - o oSalts NaCl, FeCl2, FeCl3, CaCl2, etc. + + + + + o oHalogens Chlorine, bromine, iodine, (no fluorine) - - o o o o -Fuels / OilsAliphatic hydrocarbons o o + + o + +Aromatic hydrocarbons - - + - - + +SolventsChlorinated hydrocarbons - - o - - o oKetones + + o - - + +Alcohols + + + o - + +Esters o o o - - + +Aldehydes + + - - - + +Phenols Phenol, Cresol, etc. + + + - - + -Please contact us for help in selecting the right materials.Please note: The above list is only intended as a guideline and does not replace an indepth review of material suitability for the particular application. The information is based on our experience and is state of the art. These data are general indicators only. In practice, however, other factors such as concentration, pressure and jointing technology must also be taken into consideration. The technical data are not binding and are not expressly warranted characteristics of the goods. + resistant o conditionally resistant, please consult us - not resistant10 Actuators Press-control valves Position feedback PID controller Batch controller Multi-parameter Actuation Control T90° fi ttings Installation fi ttings Fitting clamp on saddle Sensors Analyzers Transmitters Connection Measurement Automation made easyA unique system-based approach that bundles and integrates competencies, knowledge, best-in-class resources and technologies.With an innovative product portfolio in the fi eld of measurement, control and actuation devices, GF Piping Systems follows its system approach consistently. The complete solution combines measurement, control and actuation technology together with high quality piping systems and therefore represents a unique form of product and competence bundling. The system-integrated devices that measure values such as temperature, pressure and fl ow deliver accuracy, productivity, reliability and safety to customers in a wide range of industries. Providing the entire range of automation technology from simple instrument panels to complex measurement installations, GF Piping Systems has not only the product resources and the technical know how, but also the global service and support infrastructure needed to meet the high customer requirements.The smarter way of automation11Applications of Highest Security in Chemical IndustryThe usage of PROGEF Standard systems in chemical processes strengthens the industries ap-proach of manufacturing and conveying chemical media in the safest and at the same time most economical way. Clean Water Applications in MicroelectronicsWherever defined water quali-ties and controlled processes are required PROGEF Plus of-fers reliable and economical system solutions. With PROGEF Plus high purity water specifi-cations and quality standards are dependably met. As versatile as your applicationsLeading applications enabled by safe and reliable systems adapted to fit the needs of demanding industriesGF Piping Systems develops customized best-in-class solutions, aligned to the specific requirements of our customers in various sectors of industry, enabling profitable operation. Most notably our systems are ideally suited for the water treatment, pharmaceutical and chemical process industry, in fields of microelectronics and energy as well as in food & beverage production. With our system knowledge and product expertise, we support our customers during the planning process, the sus-tainable realization of the projects and provide valuable added services. Expertise in developing and producing piping systems, combined with profound industry and market knowledge, based on long-standing experience, makes GF Piping Systems a qualified and professional partner for our custom-ers.ApplicationsDemanding Applications in Water Treatment With PROGEF system, applica-tion processes in water treat-ment can be designed reliable and of highest efficiency. There-by, challenges such as guaran-teeing high water quality and assuring stringent regulations can be faced. Highly Specialised Applica-tions in Energy ProductionFor secure processing in water and chemical applications PRO-GEF Standard system combines high performance utilization with outstanding material prop-erties. This leads to a beneficial gain in conditions of safety and health.GF Piping SystemsWorldwide at homeOur sales companies and representatives ensure local customer support in over 100 countriesThe technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modification. Our General Terms of Sale apply.Argentina / Southern South AmericaGeorg Fischer Central Plastics Sudamérica S.R.L.Buenos Aires, ArgentinaPhone +54 11 4512 02 90gfcentral.ps.ar@georgfischer.comwww.gfps.com/arAustraliaGeorge Fischer Pty LtdRiverwood NSW 2210 AustraliaPhone +61 (0) 2 9502 8000 australia.ps@georgfischer.comwww.gfps.com/auAustriaGeorg Fischer Rohrleitungssysteme GmbH3130 HerzogenburgPhone +43 (0) 2782 856 43-0austria.ps@georgfischer.comwww.gfps.com/atBelgium / LuxembourgGeorg Fischer NV/SA1070 Bruxelles/BrüsselPhone +32 (0) 2 556 40 20be.ps@georgfischer.comwww.gfps.com/beBrazilGeorg Fischer Sist. de Tub. Ltda.04795-100 São PauloPhone +55 (0) 11 5525 1311br.ps@georgfischer.comwww.gfps.com/brCanadaGeorg Fischer Piping Systems LtdMississauga, ON L5T 2B2Phone +1 (905) 670 8005Fax +1 (905) 670 8513ca.ps@georgfischer.comwww.gfps.com/caChinaGeorg Fischer Piping Systems Ltd Shanghai 201319Phone +86 21 3899 3899 china.ps@georgfischer.comwww.gfps.com/cnDenmark / IcelandGeorg Fischer A/S2630 TaastrupPhone +45 (0) 70 22 19 75info.dk.ps@georgfischer.comwww.gfps.com/dkFinlandGeorg Fischer AB01510 VANTAAPhone +358 (0) 9 586 58 25 Fax +358 (0) 9 586 58 29info.fi.ps@georgfischer.comwww.gfps.com/fi FranceGeorg Fischer SAS95932 Roissy Charles de Gaulle CedexPhone +33 (0) 1 41 84 68 84fr.ps@georgfischer.comwww.gfps.com/frGermanyGeorg Fischer GmbH73095 Albershausen Phone +49 (0) 7161 302-0info.de.ps@georgfischer.comwww.gfps.com/deIndiaGeorg Fischer Piping Systems Ltd400 076 MumbaiPhone +91 224007 2001branchoffice@georgfischer.comwww.gfps.com/inIndonesiaGeorge Fischer Pte Ltd – Representative OfficePhone +62 21 2900 8564Fax +62 21 2900 8566sgp.ps@georgfischer.comwww.gfps.com/sgItalyGeorg Fischer S.p.A.20063 Cernusco S/N (MI)Phone +39 02 921 861it.ps@georgfischer.comwww.gfps.com/itJapanGeorg Fischer Ltd556-0011 Osaka, Phone +81 (0) 6 6635 2691jp.ps@georgfischer.comwww.gfps.com/jpKoreaGF Piping SystemsGeorg Fischer Korea Co., Ltd.Unit 2501, U-Tower120 HeungdeokJungang-ro (Yeongdeok-dong) Giheung-gu, Yongin-si, Gyeonggi-do, KoreaPhone: +82 31 8017 1450Fax : +82 31 217 1454kor.ps@georgfischer.comwww.gfps.com/krMalaysiaGeorge Fischer (M) Sdn. Bhd.40460 Shah Alam, Selangor Darul EhsanPhone +60 (0) 3 5122 5585Fax +603 5122 5575my.ps@georgfischer.comwww.gfps.com/myMexico / Northern Latin AmericaGeorg Fischer S.A. de C.V.Apodaca, Nuevo LeonCP66636 MexicoPhone +52 (81) 1340 8586Fax +52 (81) 1522 8906mx.ps@georgfischer.comwww.gfps.com/mxMiddle EastGeorg Fischer Piping Systems (Switzerland) LtdDubai, United Arab EmiratesPhone +971 4 289 49 60gcc.ps@georgfischer.comwww.gfps.com/intNetherlandsGeorg Fischer N.V.8161 PA EpePhone +31 (0) 578 678 222 nl.ps@georgfischer.comwww.gfps.com/nlNorwayGeorg Fischer AS1351 Rud Phone +47 67 18 29 00no.ps@georgfischer.comwww.gfps.com/noPhilippinesGeorge Fischer Pte Ltd Representative OfficePhone +632 571 2365 Fax +632 571 2368sgp.ps@georgfischer.comwww.gfps.com/sgPolandGeorg Fischer Sp. z o.o.05-090 Sekocin Nowy Phone +48 (0) 22 31 31 0 50 poland.ps@georgfischer.comwww.gfps.com/plRomaniaGeorg Fischer Piping Systems (Switzerland) Ltd020257 Bucharest - Sector 2Phone +40 (0) 21 230 53 80ro.ps@georgfischer.comwww.gfps.com/intRussiaGeorg Fischer Piping Systems (Switzerland) LtdMoscow 125047Phone +7 495 258 60 80ru.ps@georgfischer.comwww.gfps.com/ruSingaporeGeorge Fischer Pte Ltd11 Tampines Street 92, #04-01/07528 872 SingaporePhone +65 6747 0611Fax +65 6747 0577sgp.ps@georgfischer.comwww.gfps.com/sgSpain / PortugalGeorg Fischer S.A.28046 MadridPhone +34 (0) 91 781 98 90es.ps@georgfischer.comwww.gfps.com/esSwedenGeorg Fischer AB117 43 StockholmPhone +46 (0) 8 506 775 00info.se.ps@georgfischer.comwww.gfps.com/seSwitzerlandGeorg Fischer Rohrleitungssysteme (Schweiz) AG8201 SchaffhausenPhone +41 (0) 52 631 30 26ch.ps@georgfischer.comwww.gfps.com/chTaiwanGeorg Fischer Co., LtdSan Chung Dist., New Taipei CityPhone +886 2 8512 2822Fax +886 2 8512 2823www.gfps.com/twUnited Kingdom / IrelandGeorge Fischer Sales LimitedCoventry, CV2 2STPhone +44 (0) 2476 535 535uk.ps@georgfischer.comwww.gfps.com/ukUSA / CaribbeanGeorg Fischer LLC9271 Jeronimo Road92618 Irvine, CAPhone +1 714 731 88 00 Fax +1 714 731 62 01us.ps@georgfischer.comwww.gfps.com/usInternational Georg Fischer Piping Systems (Switzerland) Ltd8201 Schaffhausen/SwitzerlandPhone +41 (0) 52 631 30 03Fax +41 (0) 52 631 28 93info.export@georgfischer.comwww.gfps.com/int700.671.544GFDO_6218_4c (05.15)© Georg Fischer Piping Systems LtdCH-8201 Schaffhausen/Switzerland, 2015www.gfps.com

actuator-technology Downloads

PROGEF System - Brochure