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VJ Instruments - Model VJAP-01 - All-Purpose Machine

The All-Purpose Machine is a versatile piece of equipment designed for the production of homogeneous solid-solid mixtures. Mixing is a fundamental process in various industries, including healthcare, food, chemicals, cosmetics, detergents, fertilizers, and plastics. This machine offers an efficient and reliable solution for achieving perfect blending.

Unveiling the Magic: How the All-Purpose Mixing Machine Works

Discover the inner workings of the All-Purpose Mixing Machine in this informative video. This high-performance equipment is the secret behind achieving perfectly homogeneous blends in various industries. Learn how its maintenance-free horizontal drive, precise speed control, and innovative conical design work together to ensure efficient mixing. See how it’s all about achieving that ideal blend with ease, making it an essential tool in pharmaceuticals. Dive into this video to witness how this machine simplifies the complex process of creating consistent mixtures.

Different types of blending machines offered by VJ Instruments

Double Cone Blender

The Double Cone Blender is a vital piece of equipment used in various industries, including healthcare, food, chemical, cosmetics, detergents, fertilizers, and plastics, for the purpose of creating homogeneous solid-solid mixtures. This versatile blender offers an efficient and effective solution for blending powders, such as pharmaceutical recipients, chemicals, and food products, ensuring uniform mixing and easy discharge. The primary purpose of the Double Cone Blender is to facilitate the blending of powders in the production of pharmaceutical solid dosage forms. It enables the homogeneous mixing of active pharmaceutical ingredients (API) with various excipients, including fillers, binders, lubricants, and disintegrates, to ensure a consistent mixture for manufacturing processes.

V-Cone Blender

The V-Cone Blender is a critical tool in the production of homogeneous solid-solid mixtures. It plays a crucial role in various industries, including healthcare, food, chemical, cosmetics, detergents, fertilizers, and plastics, ensuring precise blending and short mixing cycles. The primary purpose of the V-Cone Blender is to create homogeneous mixtures by blending dry powders and granulated products. It’s ideal for products with uniform size and density, and it excels in sanitary applications requiring fast and thorough cleaning.

Cube Mixer

The Cube Mixer is an essential tool for producing homogeneous solid-solid mixtures, widely used in industries such as healthcare, food, chemical, cosmetics, detergents, fertilizers, and plastics. The Cube Mixer utilizes three stainless steel mixing rods to create a tumbling effect, resulting in a homogeneous mixture in the shortest possible time. It’s an important component in the production of pharmaceutical solid dosage forms, ensuring the uniform blending of active pharmaceutical ingredients (API) with various excipients.

Ball Mill Machine

The Ball Mill Machine is a versatile tool used for grinding crystalline materials and mixing both dry and wet materials, making it a valuable asset in various industries. The primary purpose of the Ball Mill Machine is to facilitate the grinding and mixing of crystalline materials, enabling them to be used in various industrial processes.

Applications:

The blending process is essential in many manufacturing workflows, especially when new excipients need to be added to a mixture. The All-Purpose Machine can be used in numerous industries, including pharmaceuticals, chemicals, and food production, to create homogenous mixtures of powders. Its key features include:

Efficiency: The machine ensures efficient mixing of pharmaceutical recipients, chemicals, and food products, resulting in a homogeneous blend.
Optimum Volume: With an effective volume that optimizes homogeneity (ranging between 35-70% of the gross volume), this machine is a reliable choice for blending.
Conical Shape: The conical shape, along with elongated planes at both ends, facilitates uniform mixing and easy discharge, ensuring consistency in your mixtures.

Pharmaceutical Solid Dosage Forms:

In the pharmaceutical industry, blending powders is a critical step in the production of solid dosage forms. Active Pharmaceutical Ingredients (API) are typically in powder form and need to be blended with other powders (excipients) to create tablets. The blending efficiency depends on factors such as the degree of homogeneity and blending time, which are influenced by material properties and blender geometry.

Ingredients for Blending:

Blending typically involves an Active Pharmaceutical Ingredient (API) and various excipients, including fillers, binders, lubricants, and disintegrates. This process ensures a homogeneous mixture of all ingredients in each manufacturing step.

Model No. : VJAP-01
Main Drive : Maintenance-free horizontal drive featuring a 40-watt induction motor.
Drive Power : 0.2 kW/0.25hp, Single phase (1PH), 230V.
Gearbox Ratio : 1:10, capable of speeds up to 150 rpm.
Speed Control : Adjustable from 5 to 150 rpm with a precise automatic timer (0 to 999 min).
Installation : Easy attachment on a single screw. Power consumption: 230V, 50Hz.
Capacity : Available in 1 lit. (Standard), with optional sizes of 500 ml (0.50 lit) and 750 ml (0.75 lit).
Main Drive Dimensions : Overall Dimensions: 410mm X 512mm
Weight : Approximately 18KG
Construction : GMP construction with polished S. S. sheets, featuring S.S. 316 contact parts and 304 non-contact parts.