CRYO.TAS - Cryogenic-Gases Terminal Automation System

Storage, receiving and dispatch of gas products from terminals is a vital part in which automation systems will play an important role by increasing the productivity, reducing risks, improving safety and, saving time and cost. 

The high sophisticated quality management system and the implemented change logging combined with the latest standard of gas-analyzer systems enables the generation of 3.1 and 3.2 certificates.  

The integrated archiving of all operations, analyses and calibration of analyzers fulfill all requirements for medical and food products. 

CRYO.TAS adopts a client-server architecture using the latest standards. A integrated WEB-Server opens the system for Your customers and makes the system independent of any used operation platform. 

The system manages the complete ordering procedure from assignment of order for loading and control of loading procedure and quality control of filled products.

RFID is used for identification of drivers, trucks and railcars. Open for any other IDsystem existing. 

• Process security
• Efficiency due to full automation
• Tailored to your needs
• OS-independent operation
• Compliance with international regulations for loading of hazardous goods
• Continuous process and quality monitoring

ORDER MANAGEMENT

• Order import from internet (Add-on) or from dispatch systems
• Order validation
• Customer information system
• Quota management
• Interfaces to ERP systems (e.g. SAP) INVENTORY MANGEMENT
• Product receipt (certificates, BOL, transport documents)
• Supervision and control of all related field devices
• Real time monitoring
• Reporting

PRODUCT MANAGEMENT

• Administration of all technical -, special— and medical products
• Recipe management for mixed (blending) products
• Four-eyes principle and separated QP-area

TANK MANAGEMENT

• Cyclic tank control, batch analysis
• Batch release control
• Tank monitoring and product reservation
• Product availability check
• Batch generation

LOADING

• Safety - and operation instructions (ADR), multilingual
• Individually assignable loading permissions
• Driver/Truck/Railcar identification with location detection
• Video loading documentation/Streaming
• Volumetric & mass control, overloading protection (loading on weigh-bridge or mass flow system)
• Auto-Start analysis system
• ESS and force presence monitoring ANALYZER MANAGEMENT
• Automatic device selection in accordance with the product specification used
• Automatic device locking
• Automatic device validation and adjustment with drift monitoring
• Calibration gas management
• Evaluation of all data with fault analysis

ARCHIVING (ADD-ON)

• Free definition of long-term archiving data SCALABILITY
• Unlimited scalability. Each module is single functional for themselves
• Expandable without limitation
• Scalable licenses

ADMINISTRATIVE FUNCTIONS

• Truck fleet management
• Individual creation of timed authorizations (e.g. ADR, loading permission for medical products, drivers license)
• Customer database management (customer tanks, products, delivery places)
• Supplier database management (self collectors, competitors)
• Personal database
• Object parameter database (e.g. process data, alarms & events, quota control)
• Entrance monitoring & control

REPORT GENERATION

• Inspection certificates (e.g. 3.1 and 3.2 ace. EN10204; Pharmacopoeia; FDA)
• Loading documents / transportation documents / BOL
• Loading details / events
• Product movement
• Calibration data reports
• End of day -, end of week -, end of month reports
• Batch tank certificates
• Log-book

SYSTEM MANAGEMENT

• System Back-Up & Restore
• Data-synchronization and alignment across all sites
• Change monitoring (Audit-Trail)
• Remote diagnosis of all system components
• Alarm and event messaging system (Addon)

VALIDATION

• Hazardous goods monitoring ace. (DE) GGVSE, (EU) ADR, (AT) GGBG, (CA) WHMIS, (US) CFR, NFPA
• Monitoring functions ace. GMP, Appendix 6
• Qualified according to GMP/EIGA/ISBT/ FDA
• Electronic approval and product release for medical products (Add-on)
• Integrated electronic four-eyes principle

APPLICATION AREA

• LAR / LIN / LOX / KrXe / C02 / H2
• Medical Gases
• Truck-, Railcar-, Ship Loading SERVER
• MS Server from 2008 R2 or later
• MS SQL-Server (from 2008) with Report Server
• Server-Hardware ace. Customers standard, RAID systems preferred

ID-SYSTEM

• Standard: ID-System RFID 13,56 MHz, Transponder ace. ISO-14443A
• Option: Integration of customer standard ID-System

SCALE SYSTEMS

• Standard: DISOMAT 50 tons truck weigh
• Integration of other scale systems with communication interface
• Connection of existing scale systems

LOADING TERMINAL

• Touch Screen with integrated ESS push button, RFID-Reader and   Profbus/ Fieldbus-Interface and Ethernet. Ambient temperature: -20°C..+60°C, IP64, remote controllable

CONTROL SYSTEM

• Standard: Siemens S7 PLC
• Integration of application-specific systems are possible if appropriate interfaces and function blocks are available

ANALYSIS SYSTEM

• Together with our partners we are able to deliver a wide range of analytical systems. Fully assembled as a cabinet installation system or complete system analysis container with integrated system infrastructure

COMMUNICATION

• Administration level: TCP/IP Ethernet
• PLC Interfaces: OPC-Server/Client
• Intermediate communication: Industrial Ethernet
• Field: Profibus or Fieldbus

INTERFACES

• Depending on existing systems, all standard interfaces can be realized.
• SAP/ERP and Dispatch Systems