XTRAY - Plastic Tray for Surgical Suture Material
The new carrier system. For surgical sutures. With the xtray® we present a ready-developed plastic tray for surgical suture material. The xtray® has an extensive documentation which includes all the essential content required for market approval. The target group for the XTRAY® are companies which want to enter the market with a needle-suture-device. Companies which want to expand their portfolio. Manufacturer who want to cover numerous combinations with one platform and even companies and investors who want to expand their portfolio. The XTRAY® is also particularly interesting for suppliers which are looking for a changeover from paperfold to plastic tray.
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Idea
Holistically developed. From all perspectives.
The challenge was to cover a wide range of more than 1,000 suture/needle combinations on the market with one device (tray and lid). This has been achieved with the development of the XTRAY® offering manufacturers and distributors of medical devices with this technology platform an opportunity to quickly enter the market with a new product line and own branding. A variety of a very wide range of needle-suture-combinations can be mapped with the XTRAY®. Due to the finished development and documentation, the period of several years from development to marketability for our customers is reduced to a few months. The risks are reduced to a minimum. The development costs are reduced substantially. Another significant cost saving results from the fact that the customer does not need either a mold for the production of plastic trays nor any tooling for the lid.
In contrast to many classic needle and suture carrier solutions, the XTRAY® was not separated from the perspective of the individual task. The task is much more complex and offers a convincingly simple and clear solution. First, in addition to the classic application topics such as ease of winding and convenience of use, important topics such as material optimization, pull forces or complexity of the components have been tested and optimized.
The XTRAY® is the result of the interaction of all partners and components and is conceived and developed from the combination of its use as well as its manufacturing process.
At the same time, there is an important economic and ecological approach behind it: how can the maximum result be achieved with minimal effort for the customer? We thought and implemented this from different perspectives:
LESS COMPONENTS
ONE SUTURE CARRIER FOR A WIDE RANGE OF
NEEDLE-SUTURE-COMBINATIONS
THE ABILITY TO CUSTOMIZE LID AND PACKAGING
THE MINIMAL FORCE TO REMOVE SUTURE FROM PACKAGE
FULLY AUTOMATED PROCESS
PERFECTLY MATCHED ASSEMBLY AND PACKAGING TECHNOLOGY
How It Work
A process perfectly matched to the requirements of the manufacturer exists around the XTRAY®: apart from the components XTRAY® and lid, the machines for winding and packaging have also been developed. The lid can be designed according to customer's requirements. For market approval, the experts of DS Technology can support.
The XTRAY® itself consists of just 2 components instead of comparable products made of 3 components.
One plastic part as the bottom (mostly 2 components are required) and the paper lid. The abandonment of one component creates considerable advantages from a financial point of fiew but also from an environmental point of view. Less material is less cost. And less waste. Also in terms of production speed, attractive benefits unfold.
If you, as a manufacturer of paper fold want to switch over to a plastic tray, want to use a certified process and suture carrier for different needle-suture-combinations. Or if you would like to enter the market very fast without extensive development - contact our sales experts now. We would like to highlight all advantages, options and opportunities for your task together with you and your team.
By the way, the machine technology for the XTRAY® can be used quickly without complicated technical adjustments.
The adaptation of flexible printing parameters such as company names, product names and important information is possible at any time.
Target Group
Market Leader. Start-Ups. Investors. You.
The XTRAY® offers excellent possibilities for a complete different strategie and complete different target groups. For example:
- EXISTING MANUFACTURERS WHO WANT TO CONVERT FROM PAPER FOLD TO PLASTIC TRAY
- EXISTING SUPPLIERS OF SURGICAL SUTURES
- START-UPS, WHO ACTUALLY DON´T OFFER SURGICAL SUTURES AND CAN NOW BENEFIT FROM THE KNOW-HOW OF
DS TECHNOLOGY, ITS FULLY DEVELOPED XTRAY® AND THE WINDING MACHINES DEVELOPED FOR THIS PURPOSE.
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