Merk Dental Instruments
Merk Dental Instruments was founded in 1980 and now is an icon in the field of Dental Instruments manufacturers. With decades of rich and professional experience, we are extremely pleased to present this updated version of catalogue of high quality instruments. Merk Dental Instruments products are exported to all the continents of the world and liked by Medical Professionals, Dentists, Hospital, Distributors & Traders from both Government & Private Hospitals. We further want to not only ensure our valued consumers for our high quality products but also guarantee our products to satisfy environmental and moral standards. We have excellent working conditions in our production units. Thus our products will be more competitive and can maintain their niche in the market with our highest environmental and social compliance standards.
All our production departments are well-equipped with the latest, machinery imported from Germany and England and Japan, and well-staffed with the expert technicians trained from our strategic joint venture network.
Raw Material Department
We believe that quality can only be achieved through quality raw material. As such, the best quality Raw-materials (S.S. Strips, Round Bars, S.S.Coils and S.S.Tubes) are imported directly from Japan & France and are subjected to composition and hardness testing through our in-house Laboratory in order to ensure that only the best materials are passed on to production departments.
The Company has its own Forging Section where Forgings are made through Drop Hammer process by seasoned operators using Dyes made of the best-quality imported D-2 Steel. The Forgings are later put through various processes like ring trimming, and acid cleaning / pickling by those well-versed in these processes before they are passed to milling department.
Our Milling / Machining section have best quality and imported Milling/Grinding Machines which are operated by the well-trained experts for good milling of the Scissors, ratchets, serration teeth, box cutting, and for all other related processes for ensuring exact perfection before filing. For this, top-quality imported cutters are used. The process of filing is carried out again by the trained professionals to ensure high standard of exactitude and precision.
We also manufacturer some of our special product in CNC Machine to get high quality product. We are manufacturing some of our product in +.05mm Tolerance. We are using below CNC Machines & Software.
- CNC Machining Center
- CNC Turning Macines
- CNC EDM Wire
- CNC EDM Micro Drilling
- CNC EDM Electro Errosion
- Laser Welding Machines
- Laser Marking Machine
The process of filing is then carried out by foreign trained professionals in order to ensure high standard of exactitude and precision. We have an in-house Heat Treatment Department equipped with top-quality Vacuum Furnace imported from England, where qualified staff and engineers trained by the English Suppliers are engaged in treating the instruments in order to add strength to the steel and perfect the metallurgical composition for further processes.
Polishing & Grinding Department
The Electro-polishing and Grinding Departments are manned by seasoned workmen using imported Chemicals and best quality grinding wheels to ensure the best-quality finish. 2 halls housing approximately 50 trained technicians are employed for this process as it is an important process for quality finishing of any instrument.
Our T.C Department is installed with the best-quality imported machinery being manned by the exceptionally well-trained experts using the German Technology.
Our coating department is capable of providing Plasma Coating & Gold plated instruments as well as powder coated instruments depending upon the requirements of the instruments or the customer. All coating related raw materials are imported from European countries so that no compromise on quality can be made. Furthermore, each coating is inspected for quality before any instrument is passed on to the next department.
Using the top-quality imported Chemicals in our Passivation Department we boil test and passivate each and every instrument for 24 hours before packing. If need arises, the instruments are re-passivated so as to eliminate any chances of rusting or corrosion during the life of the instrument. Our instruments are rust-free for life though we give guarantee for three years.
For sandblasting our instruments, we use the machines as well as the best quality sandblasting material, which are operated by skilled & well trained operators.
We use Laser-etching technology for all our products.
Company’s vision is to develop relations with customers in all over the world by providing to them quality products and in time delivery and within a given time frame. We provide after sale services to our customers day by day and time to time. We are committed for continuous improvement in the quality and the service that we provide to our valuable customers by, starting from the very beginning. We are having a large production facility in our in-house chain production system manned with skilled persons to ensure the quality, timely deliveries and regular supplies. The economies of scale at our large stitching unit enable us to provide quality products at competitive prices to our valuable customers.
KEY POINTS OF OUR QUALITY POLICY
- Improving quality through modern techniques
- Main emphasis on quality
- Fulfilling customer requirements in production, processing & service
- Minimizing rework and rejection rate
- We always feel pleasured and honored serving our valuable customer to the utmost satisfaction with our Quality Assured Product.
- We take responsibility of our customer order collectively as well as individually.
- We are driven by our commitment, integrity and ethics.
- We are committed to our customers, our organization and to each other for achieve our business long term goals.
- Real time information is our business tool to manage and implement all our organization goals.